Characteristics Variables of Hydraulic Turbo-machines Apparatus Model FM 104

Sci-tech Characteristics Variables of Hydraulic Turbo-machines Apparatus Model FM 104 can be used to investigate a centrifugal pump. Experiments can be performed on two key water turbine designs: Pelton, Francis and Kaplan turbine, available as accessories.

The closed water circuit comprises a tank, a standard centrifugal pump with variable speed and a flow control valve to adjust the back pressure.

The speed is detected contact-free by means of an inductive displacement sensor on the motor shaft. To determine the drive power, the drive motor is mounted on swivel bearings and equipped with a force sensor to measure the drive torque. Pressures at the inlet and outlet of the pump are measured. The flow rate is measured by means of an electromagnetic flow meter. The measured values are displayed digitally and processed further by ‘Sci-Cal’ DAQ interface in LabVIEW. It is used to calculate the power output data of the examined turbo-machine and to represent them in characteristics

Size: 120cm x 60cm x 90cm (LxWxH)
Weight: 160 kg

Item Description

Features

  • Characteristic variables of water turbines and centrifugal pumps
  • Optional, Pelton turbine, Francis turbine & Kaplan turbine extend the scope of experiments
  • Pumped storage plant

Turbo-machines such as pumps and turbines are energy converters. Turbines convert flow energy into mechanical energy and pumps convert mechanical energy into flow energy.

Sci-tech Characteristics Variables of Hydraulic Turbo-machines Apparatus Model FM 104 can be used to investigate a centrifugal pump. Experiments can be performed on two key water turbine designs: Pelton, Francis and Kaplan turbine, available as accessories.

The closed water circuit comprises a tank, a standard centrifugal pump with variable speed and a flow control valve to adjust the back pressure.

The speed is detected contact-free by means of an inductive displacement sensor on the motor shaft. To determine the drive power, the drive motor is mounted on swivel bearings and equipped with a force sensor to measure the drive torque. Pressures at the inlet and outlet of the pump are measured. The flow rate is measured by means of an electromagnetic flow meter. The measured values are displayed digitally and processed further by ‘Sci-Cal’ DAQ interface in LabVIEW. It is used to calculate the power output data of the examined turbo-machine and to represent them in characteristics.

One of the turbines Pelton, Francis or Kaplan turbine can also be placed on top of the storage tank. The centrifugal pump supplies the turbine with water. The measured values of the turbine are transferred via cable to turbine. A special feature of FM 104 is the ability to operate pump and turbine at the same time. Relevant measured values are recorded contemporaneously at both turbo-machines. Thus, the trainer can be used as a pumped storage plant.

Technical Specifications

Specifications
1. Determining characteristic variables of a centrifugal pump
2. Determining characteristic variables of water turbines together with the accessories FM 16 & FM 21
3. Experiments on a pump in a closed water circuit with storage tank and flow control valve to adjust the back pressure
4. Experiments on turbines: closed water circuit for supplying turbines
5. Pipes and fittings made of PVC
6. 3-phase AC motor for pump with variable speed via frequency converter
7. Non-contact speed measurement at the turbine shaft and force sensor at the brake for measuring the torque
8. Digital displays for pressures, flow rate, speed and torque
9. ‘Sci-Cal’ in LabVIEW Software for data acquisition via USBunder Windows 7, 8.1, 10

Technical Specifications
Standard centrifugal pump
o max. head: 23,9m
o max. flow rate: 31m3/h
Drive motor with variable speed
o power output: 2,2kW
o speed range: 0…3000min-1
Storage tank: 250L
Measuring ranges
o pressure: 2x 0…4bar abs.
o flow rate: 0…40m3/h
o torque: 0…20Nm
o speed: 2x 0…4000min-1

Optional:

(A) Pelton turbine

– output: 150W ~ 1,5kW at 2750min-1 at 6,5bar

– wheel diameter: 50~ 165mm

– variable nozzle setting

(B) Francis turbine

– output: 150W ~ 1kW at 3500min-1 and 4,2bar

– wheel diameter: 35 ~ 80mm

– variable guide vane setting

(C) Kaplan Turbine

Net Head: 5 m.

Discharge: 1500 LPM.

Normal Speed: 1000 RPM.

Power: 150W ~ 1 Kw

(D) ‘Sci-Cal’ Computer Control Software & Interface in ‘LabVIEW’.

‘Sci-Cal’ software & hardware has been designed for use with more than 600 ‘Sci-tech’ trainers. ‘Sci-Cal’ comes in a module that can be fitted or mounted on the Sci-tech trainers very easily.

‘Sci-Cal’ box has 11 inches front HMI interactive panel, inside are i3 processor computer with it’s own hard drive & software processor with 16 to 32 analog and 16 to 32 digital signal data-loggers. The ‘LabVIEW’ processes the input signal with in-built data and formulae to tabulate results for the Sci-tech trainers.

‘Sci-Cal’ box has HDMI output for connection to a projector or an electronic whiteboard or a monitor.

‘Sci-Cal’ box has input ports for inputs from the Sci-tech trainer sensors.

‘Sci-Cal’ eliminates requirement of external computer.

Experiments:
Centrifugal pump
o measuring inlet and outlet pressures of the pump
o determining delivery height
o determining hydraulic output
o determining mechanical output
o recording characteristics at various speeds
o determining the efficiency
With accessories Pelton turbine FM 16 or Francis turbine FM 21
o measuring torque and speed
o determining efficiency of the turbine
o recording characteristics
o demonstration of a pumped storage plant

Requirements
 Mains Power 220 – 240V @ 50Hz, 1Ph

Model Number

FM 104