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Boiler Drum Temperature Measurement BSG 003

Sci-tech Boiler Drum Simulation Trainer Model BSG 003 is able to perform Level Studies and Shell & Tube heat Exchanger Studies function. In Level Studies the level transmitter is capable of measuring drum level in open or close tank application using the differential pressure method or other suitable method

A heater is provided to heat up water in the drum and act as energy input to the boiler.

Level switch installed in the boiler drum to cut off the electric heater if drum level is low-pressure transmitter must be provided to measure the pressure.

In Shell and Tube heat Exchanger Studies consists of two main circuit: Hot water Circuit and Cold water Circuit

Size:

70cm x 60cm x 95cm (LxWxH)

Weight:

65 kg

Item Description

FEATURES

Compact, comprehensive sturdy design
Full instrumentation for experimentation on boiler control system.
A pilot plant of boiler
High – speed dynamic signal acquisition is possible.
Menu driven screens with comprehensive HELP menu
Displays graphically both on-line and historical trends
PC based system.
System having all process indication in color mimics.
System is able to exhibit realistic response times, use standard industrial process instruments and process equipment
System having facility of on line measurements for boiler drum level, feed water in flow, hot water outflow, drum pressure hot and cold water circuit temperature for heat exchanger and other instrumentations.
Temperature, level and pressure indicator are provided for indication.
Rota-meter is provided to measure flow rate.
Air release valve is provided to release excess pressure to atmosphere, in case for over-pressure in the boiler drum for safety purpose
Pressure and temperature gauges are provided.
Provided with Alarm Annunciation
Provided with Fault Stimulation Switches
Powder coated structured is provided.

Sci-tech has designed the system in such a fashion that easily operated demonstrated & requisite experimentation can be performed. Sci-tech provides a comprehensive unit; The Sci-tech Boiler Drum Simulation Trainer Model BSG 003 is able to exhibit realistic response times, uses standard industrial process instruments and process equipment’s and designed to study the response of type ‘0’, ‘1’, and ‘2’ control system. It is a P.C. based system with visual display of the process on the monitor screen. The software used in this system is a windows-based software and is completely menu driven for experimentation. Visual display of MIMIC is provided with this system and graphics is viewed on monitor screen. Printing of data in tabular and graphical form is provided.

A heater is provided to heat up water in the drum and act as energy input to the boiler.

Level switch installed in the boiler drum to cut off the electric heater if drum level is low-pressure transmitter must be provided to measure the pressure.

In Shell and Tube heat Exchanger Studies consists of two main circuit: Hot water Circuit and Cold water Circuit

Technical Specifications

SYSTEM SPECIFICATIONS

The System /Trainer is operated manually and also using software control interface with computer, Software facilitates the data logging, processing and displaying data graphically which includes data processor and storage unit compatible with the teaching unit .Also System having following component.

Drum Level Controller
Type: Microprocessor based or equivalent.
Input: 4 to 20mA
Outputs: 4to 20mA
Controls: PID And Self-Tuning
Product temperature controller
Type: microprocessor based or equivalent.
Input: 4 to 20mA
Controls: PID and Self-Tuning
ON/OFF Controller
Type: microprocessor based or equivalent.
Inputs: 4 to 20mA
Controls: On/Off
Batch Controller
Type: Microprocessor based or equivalent.
Inputs: 4 to 20mA
Controls: On/Off
Level Control Valve
Type: Globe
Actuator: Diaphragm
Size: I”
Range :0-100%
Temperature
Type: Globe
Actuator: diaphragm
Size: I”
Range: 0-100%
I/P Converter/Positioner
Input: 4 to 20mA
Output: 3 to 15 PSI
Pressure Transmitter
Range: 0to 30psig
Output: 4 to 20mA
Level Transmitter
Range: 0 to 1000mm
Output: 4to 20 mA
Orifice D/P Transmitter
Range: 0to 60 LPM
Output: 4 to 20mA
RTD Temperature Transmitter
Range:0to 100⁰C
Output: 4 to 20mA
T/C Temperature Transmitter
Range: 0 to 100⁰C
Output: 4 to 20mA
Hand Valve:
Type: ball/globe
Material: Brass/ Stainless Steel
Process Tank(approx.)
Pre-heater: 120L
Product: 120L
Cold Water: 120L
Boiler Drum: 140L
Relief Valve
Type: Spring Loaded
Material: Brass/Bronze
Process pump(approx.)
Feedwater: 60LPM
Steam circulation: 60LPM
Product Circulation: 40 LPM
Product Cooling: 40 LPM
Vortex Flowmeter
Range: 0 to 60 LPM
Output: 4 to 20mA
Shell and Tube Exchanger:
Shell:1
Tube:2
Heat transfer area: 1.5m²
Duty: 25kW
Pressure Gauge
Type: Bourdon Tube
Dial Size: 100 mm
Range: 0 to 100 psig and 0 to 60 psig
Temperature Gauge
Type: Bimetallic
Size: 100mm and 75mm
Range: 0 to 120⁰C and 0 to 100⁰C
Material: Stainless Steel
Alarm Annunciator of Points: 4
Fault Stimulation Switch of points: 5
Thermometer and humidity meter
Air velocity: 04 to 25m/s
Temperature: 50⁰C
Humidity: up to 95 % RH
Tachometer
Speed range: 6-99,000rpm
Resolution:0.1rpm
Accuracy: ±0.4%± I digit
‘Sci-Cal^R’ Data Acquisition System DAQ

Electronic signal conditioning system

Windows based software:

OPERATION & MAINTENANCE MANUAL

Self-explanatory operating & maintenance manual will be provided. This will include Theory, operating procedure, standard results, and maintenance procedures.