Universal Pump Test Trainer MODEL GFM 23

The Sci-tech Universal Pump Test Bench Model GFM 23 is designed to enhance student study of both rotor dynamic and positive displacement pumps, and is supplied with most common example of each type, such as centrifugal pump and gear pump. The trainer consists of a mobile bench, control panel, two dynamometers, sump tank and volumetric measuring tank. Pumps can include: *Centrifugal Pump *Axial flow Pump * Gear Pump * Piston and turbine Pump * Vane Pump * Impeller Pump * Progressive Cavity Pump* Pneumatic Diaphragm Pump * Multi-Stage Vertical Centrifugal Pump * Magnetic-Drive Centrifugal PumpTurbine or Peripheral Pump Each pump is coupled to the dynamometer with easy release couplings. Optional: ‘Sci-Cal’ Computer Control Software & Interface in ‘LabVIEW’

Item Description

The Sci-tech Universal Pump Test Bench Model GFM 23 is designed to enhance student study of both rotor dynamic and positive displacement pumps, and is supplied with most common example of each type, such as centrifugal pump and gear pump. The trainer consists of a mobile bench, control panel, two dynamometers, sump tank and volumetric measuring tank. Pumps can include

  1. Centrifugal Pump
  2. Axial flow Pump
  3. Gear Pump
  4. Piston and turbine Pump.
  5. Vane Pump
  6. Impeller Pump
  7. Progressive Cavity Pump
  8. Pneumatic Diaphragm Pump
  9. Multi-Stage Vertical Centrifugal Pump
  10. Magnetic-Drive Centrifugal Pump
  11. Turbine or Peripheral Pump

Each pump is coupled to the dynamometer with easy release couplings.

Optional: ‘Sci-Cal’ Computer Control Software & Interface in ‘LabVIEW’

Technical Specifications

Specifications

 Mechanical steel frame with epoxy coated, heavy duty castor wheel.

 Instrument panel c/w mimic diagram, speed indicator, torque indicator and flow rate indicator, motor variable speed drive controller, switch and indicating lights.

 Sump tank (polypropylene) – 200 liter

 Volumetric measurement tank constructed of stainless steel calibrated for 15 liter.

 Tank for axial pump 15 liter, made of transparent acrylic plate.

 Dynamo-meter: Trunnion mounted 2HP squirrel case induction motor.

 

Control & Measurement Panel

  1. Mains ON/OFF Control
  2. Emergency Stop Station:

The Emergency Stop Station is used to rapidly interrupt the operation of the

Devices connected to the outlets when the button is pushed, or when a ground

fault is detected by the ground fault circuit interrupter.

  1. Paddle Wheel Flowmeter (High Range):

The Paddle Wheel Flowmeter (High Range) provides direct reading of the flow rate.

Flow range: approx. 7.6-76 L/min (2-20gal US/min)

Maximum Pressure: 2.0 MPa (300 psi)

  1. Pyrometer:

Provides instant temperature readings by simply pointing the laser beam to the

Object whose temperature is to be measured

Temperature Range: -20 to 500°C (-4 to 932°F)

Resolution: 0.1°C (0.2°F)

Field of View : approx 12:1

Response Time : approx 0.5 s

Accuracy : ±2°C (4°F) or ±2% of reading – a needle valve and a reverse free-flow

check valve connected in parallel.

– It restricts the flow rate in one direction

– While allowing the air to flow freely in the other direction.

  1. e) Pressure Gauge (digital high range)

To Provides a direct reading of the pressure in one of many convenient

measurement units. It features two

interconnected pressure ports, and is equipped with a mounting bracket for simple

installation on the workstation.

Maximum Operating Pressure approx 100 psi

  1. Paddle Wheel Flowmeter (Low Range)

Provides direct reading of the flow rate. This low-range flowmeter is usable with

the External Gear Pump, Vane  Pump, Progressive Cavity Pump, Peristaltic Pump

and Piston Pump

Pumps:

  1. Pedestal Centrifugal Pump:

The Pedestal Centrifugal Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The transparent cover supplied with the pump allows the observation of cavitation.

Flow: Min 53 L/min (14 gal US/min) at 10 m (30 ft)

  1. External Gear Pump

Supplied with an alignment block to permit a fast alignment. The Paddle Wheel Flowmeter (low range)

2. Vane Pump

The Vane Pump is used to study the characteristics of this type of pumps and the maintenance that they require. The Paddle Wheel Flowmeter (low range)

3. Flexible Impeller Pump

– It is supplied with an alignment bracket. To permit a fast alignment.

Type Positive displacement rotary

Maximum Pressure: Approx 179 kPa (26 psi)

4. Progressive Cavity Pump

Used to study the characteristics of this type of pumps and the maintenance that they

require. It is supplied with an alignment block to permit a fast alignment. The Paddle Wheel Flowmeter (low range)

Type: Positive displacement, rotary, screw,

Maximum Pressure approx 276 kPa (40 psi)

5. Pneumatic Diaphragm Pump

An air pressure regulator with pressure

gauge is attached on the pump.

This pump requires compressed air from a central air supply or a portable unit such as the optional Air Compressor

Type: Positive displacement, reciprocating,

Maximum Flow Rate 49.2 L/min (13 gal US/min)

Air Supply Requirement 71 L/min (3.1 CFM) @ 630 kPa (90 psi) or more,

Maximum Air Inlet Pressure 690 kPa (100 psi), Displacement by Cycle 0.15 L/min (0.04 gal US/min) at 690 kPa (100 psi),

Include Air Compressor: Current 10.2 A, Power 2.25 kW (3 hp)

Service Installation Standard single-phase ac outlet, Tank Capacity 70 L (15.4 gal), Flow

Rate (Free Flow) 410 L/min (14.4 CFM),

Flow Rate at 621 kpa (90 psi) 170 L/min (6 CFM), Maximum Pressure 8 bar (116 psi)

6. Piston Pump

Supplied with a transparent protective cover that allows observation of the piston movement. The Paddle Wheel Flowmeter (low range)

Type: Positive displacement, reciprocating,

Flow 11.3 L/min (3 gal US/min) at 690 kPa (100 psi),

Maximum Pressure 1380 kPa (200 psi),

Maximum Speed 1725 r/min

7. Multi-Stage Vertical Centrifugal Pump

The pump mounts on the Pumps Bench through a hole in the work surface.

Type: Dynamic, Nominal

Flow approx 68.1 L/min (18 gal US/min),

Flow Range 6.8-100.3 L/min (1.8-26.5 gal US/min),

Number of stages 3,

Maximum head approx 76.2 m (250 ft)

8. The Magnetic-Drive Centrifugal Pump

is used to study the characteristics of this type of pumps and the maintenance that they require.

Maximum Flow approx.. 121.1 L/min (32 gal US/min),

Measuring instrument: Vernier hook-gauge, weir, v-notch.

Optional:

‘Sci-Cal’ Computer Control Software & Interface in ‘LabVIEW’.

‘Sci-Cal’ software & hardware has been designed for use with more than 600 ‘Sci-tech’ trainers. ‘Sci-Cal’ comes in a module that can be fitted or mounted on the Sci-tech trainers very easily.

‘Sci-Cal’ box has 11 inches front HMI interactive panel, inside are i3 processor computer with it’s own hard drive & software processor with 16 to 32 analog and 16 to 32 digital signal data-loggers. The ‘LabVIEW’ processes the input signal with in-built data and formulae to tabulate results for the Sci-tech trainers.

‘Sci-Cal’ box has HDMI output for connection to a projector or an electronic whiteboard or a monitor.

‘Sci-Cal’ box has input ports for inputs from the Sci-tech trainer sensors.

‘Sci-Cal’ eliminates requirement of external computer.

 

Accessories: All accessories required for fitting and assembling pumps, aligning of pumps and coupling with motor drive are provided.

Services required:
1. Water Supply
2. Electrical Supply, 380 – 400V, 3 Ph, 50 Hz.

Manual
The manual describing the theoretical and practical aspects of the apparatus, operation, maintenance and analysis of results and estimation of errors will be supplied with the equipment. Computer aided learning program will be provided to facilitate calculations and presentation of results. Short sample of pipe used will be supplied to enable students to measure the internal diameter.

Model Number

GFM 23