Technical Specifications

The plant consists of following components,
1) Sump Tank: 20 lit capacity, MOC: FRP
2) Level Tank: 15 lit capacity, Transparent, MOC: acrylic
3) Piping material: corrosion resistant Fusion PPR piping
4) Electrical Furnace: Capable of developing room temperature to 200oC in 10 min.
5) Pump: Centrifugal pump capable of delivering 1000 lph flow at 3 bar pressure, 230 V AC
operated
6) Pneumatic Control Valve: ½”, equal percentage characteristic. Input 3 to 15 psi. Flanged
connection. Air to open type,
7) Flow sensor suitable to sense clean water flow rate of upto 1000 lph. Turbine type. Supply 24
V dc. Output: 4- 20 mA, for wild flow
8) Flow sensor suitable to sense clean water flow rate of upto 1000 lph. Turbine type. Supply 24
V dc. Output: 4- 20 mA, for controlled flow
9) Capacitance type level sensor transmitter. Range: 40 cms, Supply 24 V dc. Output: 4- 20 mA
10) Pt100 type temperature sensor
11) Pressure Sensor: 2 wire type, Range: 2.5 kg/cm2, Supply 24 V dc. Output: 4- 20 mA
12) Temperature Transmitter: Input: Pt-100. Supply 230 V ac. Output: 4- 20 mA

13) I/P Converter: Input 4-20 mA, Output: 3-15 psi with Glycerin filled pressure gauge to measure
output of E/P Converter Pressure gauge dial size
14) Air filter Regulator: ¼” connection size, transparent bulbs, with pressure gauge. Input: 0-10
kg/cm2, regulated supply: 0-8 kg/cm2. Filter: 25 micron.
15) Colored Mimic depicting the process, size: 1000 mm x 700 mm (minimum)
16) Interface Unit:
8 channel analog input, 4-20 mA/0- 20 mA
1 channel analog output, 4 –20 mA
Interface with PC through USB port
17) Control Panel Box: To house electrical as well as instrumentation. MOC: MS
18) PC: Pentium IV 2.4 GHz; 1.44 FDD; 40 GB HDD; 128 MB RAM; 15” Color monitor;

19) Software: Lab view Based SCADA Software for controlling the flow, level, temperature and
pressure parameters. Feedback, Feed forward, Cascade, Ratio and On- off control schemes
should be available for selection. The software should have following facilities,
– Real time measured parameter versus time graph
– Display of measured parameter, output and set-point in bar graph format
– Liner scale for setting set point of PID
– Circular knobs for setting values of P, I and D parameters

– Facility to start/stop data logging and storing/retrieval of logged data
– Facility to view logged data in graphical format
– In-built PID (Feedback), Feedforward, Cascade, Ratio and On-off routines to control various parameters
– Alarm Annunciator along with facility to set the high and lows limits of the alarm
Supply demo software on CD along with the offer.
Dimensions: Approx 1000 x 500 x 1750 mm (W x B x H)