KAPLAN TURBINE TEST RIG Model FM 30
KAPLAN TURBINE TEST RIG Model FM 30
A transparent hollow cylinder made of acrylic is fitted in between the draft tube and the casing for observation of flow. Load is applied to the turbine with the help of rope brake arrangement so that the efficiency of the turbine can be calculated. The set-up is supplied with control panel. A draft tube is fitted on the outlet of the turbine.
The set-up is complete with guide mechanism. Pressure and Vacuum gauges are fitted at the inlet and outlet of the turbine to measure the total supply head on the turbine
| Size: | 70cm x 60cm x 95cm (LxWxH) |
| Weight: | 55 kg |
Item Description
Kaplan Turbine is an axial flow reaction turbine named in honour of Dr. B. Kaplan, a German Engineer.
Sci-tech Kaplan Turbine Demonstrator Trainer Model FM 30 is suitable for low head. The power produced by a turbine is proportional to QH. As the head (H) decreases the J discharge (Q) must increase to produce the same power. The present set-up consists of a scroll casing housing a runner. Water enters the turbine through the stationary guide vanes and passes through the runner axially. The runner has a hub and airfoil vanes, which are mounted on it.
In Sci-tech Kaplan Turbine Demonstrator Trainer Model FM 30 the water is fed to the turbine by means of Centrifugal Pump of a hydraulic bench, FM 100F. The runner is directly mounted on one end of a central SS shaft and other end is connected to a brake arrangement. A transparent hollow cylinder made of acrylic is fitted in between the draft tube and the casing for observation of flow. Load is applied to the turbine with the help of rope brake arrangement so that the efficiency of the turbine can be calculated. The set-up is supplied with control panel. A draft tube is fitted on the outlet of the turbine.
The set-up is complete with guide mechanism. Pressure and Vacuum gauges are fitted at the inlet and outlet of the turbine to measure the total supply head on the turbine
Sci-tech Kaplan Turbine Test Rig FM 30 is designed to show the operation & performance characteristics of Kaplan Turbine. A vertical shaft Kaplan Turbine to develop from 50 Watts to 1000 Watts at 1500 rpm, rope brake arrangement can be coupled for loading.
Technical Specifications
Technical Data
- Kaplan Turbine: Rating: 50W
Functional model of a Kaplan turbine, with a ring of wicket gates that allows to control the water flow in the turbine.
Speed range: 0 – 2500 r.p.m.
Number of blades of the turbine: 4.
Diameter of the turbine: 52 mm.
Number of wicket gates of the ring: 8.
Braking system:
Band brake.
Adjustable braking tension.
Radius of the pulley of the brake: 50 x 10-3 m.
Transparent water tank, capacity: 120 l. approx.
Instrumentation and sensors:
2 Water pressure sensors, range: 0 – 100 PSI.
Force sensor (load cell), range: 0 – 20 N.
Slot sensor to measure the speed, range: 0-20000 r.p.m.
Water flow sensor, range: 2 – 150 l./min.
Water pump:
Maximum height: 20 m.
Maximum pressure: 2.2 bar.
Maximum water flow: 160 l./min.
Power: 0.5 kW.
Speed adjustable through variable-speed drive.
- 1KW Test Rig
Structural Specifications
Stainless structure.
Screws, nuts, plates and all the metallic elements in stainless steel.
Diagram in the front panel with similar distribution to the elements in the real unit.
Quick connections for adaptation to feed hydraulics source.
KAPLAN TURBINE TEST RIG (1 KW) (CC System).
- a) Kaplan Turbine designed for laboratory experimental purpose & to conduct test under constant head of the following specifications.
Net Head: 5 m.
Discharge: 1500 LPM.
Normal Speed: 1000 RPM.
Power : 1 Kw
Brake Drum Dia.: 300 mm.
Spiral Casing: Of close grained cast iron, with 150 mm flanged inlet.
Guide Vane Assembly: Stainless steel guide Vanes coast integral with their spindles with external link mechanism, which can be operated by means of a hand wheel.
Runner: Of gun metal with polished adjustable aerofoil blades for efficient operations. The blades can be adjustable by means of a suitable area link mechanism housed inside the runner hub,
operating through the hollow steel shaft.
Brake Arrangement: Consists of a cast iron brake drum machined & polished, cooling water supply pipe from the turbine inlet, internal scoop, discharge pipe, spring balance rope brake & loading dead weights.
- b) Pump with volute casing suitable for the supply of water for the Turbine size of 6” to discharge 1500 LPM at a total head of 8 m. coupled to 7.5 HP induction motor 3 phase 400/440 V AC. supply
- c) Flow measuring Unit: A C.I orifice meter of 150 mm dia. (6”) size with double column differential manometer (Without Mercury) on a panel board to measure the difference of pressure.
- d) Reservoir of size 1.75 m length x 0.9 m width x 0.65 m. height with drain valve of ½ ” size & a bend.
- e) Starter, Switch, Digital speed indicator, Pipe line with control valve
- f) Strong iron stand to support the unit.
‘Sci-Cal’ Software & Interface: ‘Sci-tech’ software, interface & related sensors enable plotting of require graphs through the formulae integrated into software. The students can carry out experiments and see graphs and results in ‘Labview’.
Depending on the measurement method, the measured values can be read off the analogue manometer or digital displays. The measured values are transmitted directly to a PC via USB. The data acquisition software is included.
Experiments
- Study of construction of Kaplan turbine
- Determination constant head characteristics curve
- Determination of constant speed characteristics curves.
- Determination of constant efficiency curves.
Model Number
FM 30
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